Some images behind the design and production process of large stained and leaded glass oval dome
The clients asked us to create an oval simple dome. Well... the dome 9 W by 13 L by 4 H feet cannot be simple starting from definition. That is one of the most technically intricate projects.
We designed the frame in 2 parts, so we could bring it into the house. The frame was reassembled with TIG welding directly in the opening. The oval elements of the frame were cut with our water jet machine to match the opening oval shape. I designed a whole dome in 3D with Auto CAD. This helped us to cut all frame rays perfectly. Every single piece of glass was drawn in 3D and cut with our waterjet machine precisely to match constantly changing oval dome shape. We also used water jet to cut parts of the mold to create perfect shape of the dome surface.
After frame was complete and glass cut we did all assembling and soldering directly in the metal frame. Thousands of glass peaces and lead parts were assembled into one single structure - large leaded glass oval dome. Despite our clients' wish to have simple dome I offered them some intricate details of classic style acanthus in the center with pale colored jewels and crystal beveled glass. With Eugene's experience installation went smoothly and the dome was installed
Operating a water jet machine is fun
Assembling the dome demands incredible patience
Leaded glass still life. Glass is beautiful in any condition
Curved leaded glass panels assembling and soldering
Large dome installation in progress
Since angle of every glass pane changes - the appearance of every glass peace differs as well. That enriches the appearance of a whole glass dome
Eugene is balancing on the edge of a leader to finish the peace
